Partition Inserters At a Glance

PARTITION INSERTERS AT A GLANCE

Wayne Automation is renowned in the packaging industry for its innovative partition insertion equipment. Always the leader in development, Wayne has been the premier supplier of packaging machines to the glass and plastic container industries for over 35 years. Now that more industries are buying and shipping in bulk, Wayne has risen to the demand for their partition inserter requirements.

For more in-depth information about any of the machines below, click on the highlighted model number.

MODELHIGHLIGHTSSPEEDSPARTITION STYLES
High Performance Single- and Multi-head Inserters
SF-400 Partition Inserter machineSF-400 Partition InserterSingle head servo insertionUp to 26/minAll pre-assembled and collapsed partition styles including glued-in styles in corrugated or solid fiber. (see partition styles)
SF-400VHS High Speed machineSF-400VHS High SpeedTwo insertions at a time. Handles large casesUp to 42/min
SF-400UHS Ultra High Speed machineSF-400UHS Ultra High SpeedTwo insertions at a time. Increased speed over VHSUp to 50/min
SF-400 Quattro Maximum Speed machineSF-400 Quattro Maximum SpeedInserts four partitions simultaneouslyUp to 70/min
Enhanced Inserters with Partition Forming / Folding Capabilities
SF-400 Enhanced Series Partition Inserter machinesSF-400 Enhanced Series Partition InsertersSingle and multi-head modelsUp to 40/minAll above pre-assembled styles and corrugated die-cut partitions requiring folding (see partition styles)
Pad Inserters
C-Pad Partition Inserter machineC-Pad Partition InserterSingle or multiple glued C partitionsUp to 25/minC Partitions
Pad InsertersPad InserterModels specific for vertical or horizontal placementUp to 25/minVertical or horizontal pads
Partition Assemblers / Partition Inserter
Partition Assemblers and FPI-T Partition Inserter machinePartition Assemblers and FPI-T Partition InserterAssembles partitions from die cut pieces. Dedicated Inserter paired with Assembler for compact footprint machineUp to 25/minMulticell, U, A, Footed style partitions, Inserts assembled partitions

Partition Inserter for Product Protection

A good strategy for protecting products during shipping is to ensure the material surrounding them is constructed with the utmost care. A fully automatic packaging solution from Wayne Automation can enhance many aspects of your end-of-line processing, such as packaging consistency, throughput, maintenance costs, and line flexibility.

Producing a consistently square case is usually a high priority in an end-of-line packaging process. Many businesses have relied on (and some still rely on) manual assembly for constructing their boxes and partitions. However, the strain on manual production can eventually become too much. This can result in a decline in the quality of the packaging. If you’re scaling up your operation, there may come a time to shift from people to machines to increase the pace and precision of your process.

Partition Inserter for Production Efficiency

Adding a Wayne partition inserter to your packaging line can help you make that transition into automation, and start saving you time and money. Increased speed and efficiency can lead to less downtime (and fewer stoppages). Plus, the quicker your products are out the door and in the hands of your customers, the quicker you can get paid.

Additionally, maintenance is a breeze. The highly reliable Allen Bradley servo drives and motors powering our machines provide trouble-free operation for the case exchange, partition transport, and inserter motion. Automatic grease pumps and airline lubricators can also be added to provide on-the-go lubrication while the machine runs. Depending on the partition inserter model, changeover between partition styles can usually be accomplished quickly with a single operator.

OTHER ADVANTAGES

No one solution can meet the needs of every application. To meet your specific requirements, we can easily customize a solution that supports your end-of-line line process and provides you with a wide range of benefits:

Control 100% of the Time

Wayne Partition Inserters maintain control of the partition throughout the insertion process. We never flip partitions open or drop them into cases. By handling both sides of the partition during opening and controlling it until it is seated in the case, the Wayne in-line partition opener and inserter achieves superior results regardless of the partition quality.

Powerful Solutions for Any Volume

Whatever the needs of your end-of-line line process, Wayne is ready with solutions. Models range from single-head servo insertion to high-speed machines capable of inserting four partitions at once. With over 35 pre-assembled and collapsed partition styles, you can be confident you have the best integrity and security every time—no matter the size, shape, or weight of your product.

Turn-Key Packaging Systems with Generous Options

The true value of Wayne Automation comes from our variety. Customers can choose partitions in glued-in or no-glue styles, as well as in corrugated or solid fiber styles. Wayne even sells dedicated pad inserters for C-pads and vertical or horizontal pads. For processes where material storage comes at a premium, our combination partition assembler/inserter can even build partitions from die-cut pieces.

Rugged for the Factory, Safe for the Workers

Wayne Automation machines are built to withstand the harshest conditions, offering a lifetime of unmatched quality. From the bottom up, our partition inserters are designed to work in any factory condition— and this means making safety a priority. All partition inserter models come standard with Lexan doors equipped with anti-intrusion switches, as well as parallel safety features to protect operators.

Applications

Regardless of your company’s needs, Wayne Automation partition inserters and packaging systems can deliver. Some of the most common applications are:

Glass and Plastic Packaging

With systems designed specifically for plastic containers, we can accommodate an enormous range of possible container shapes and sizes. Whether you need a glass or plastic container packaging machine (or one of each!), Wayne has you covered.

Petrochemical Packaging

Chemical products have specific configurations for boxing and shipping, but all potentially hazardous materials require secure, sturdy packaging for distribution. Volatile or corrosive chemicals in particular require sufficiently rugged cases and packaging for safe and successful shipping. For products subject to additional regulations and requirements, Wayne can help you build an appropriate end-of-line packaging solution for your products.

Food Packaging

The food industry includes a staggering range of products, and food packaging systems need to rise to the occasion. From glass bottles to paper cartons to plastic pouches—packaging a wide variety of products requires fast, efficient, and flexible machines. Wayne has the right solutions you need to get your products safely boxed up and out the door.

CUSTOMER STORIES

25

Years Of experience

// Beverage Packaging

Big Beverage Company Selects 7 "Top of the Line" Wayne Partition Inserters

When the company switched to bulk glass, they needed a fast and reliable partition inserter to prepare cases for bottle transfer. Wayne Automation’s top of the line quality and service ensured the process was integrated seamlessly and with minimal downtime.

1
Challenge

When switching to bulk glass, this company needed a fast, efficient, and safe process for bottle transfer.

2
Solution

As of 2021, Wayne has provided ten partition inserter machines, and the company and operators love it.

CONTACT US

If you have questions, give us a call. We'll take as much time as you need to talk through which model and options are the best choices for your application.

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