Case Erectors

Automatic Case Erectors for Your End-of-Line Packaging Process

Case erectors, also called box erectors, assemble boxes for products needing to be packaged before they’re shipped. Every Wayne case erector is designed to help optimize your end-of-line packaging process by ensuring all your products are packed carefully, quickly, and consistently.

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Vertical case discharge

SpeedUp to 75 cpm
Case TypesHSC, RSC, All Flaps Meet
Sealing OptionsHot Melt Glue
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Affordable, quick delivery

SpeedUp to 30 to 35 cpm
Case TypesHSC, RSC, All Flaps Meet
Sealing OptionsHot Melt Glue, Tape
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Wide range of case sizes, precision servo operation

SpeedUp to 35 cpm
Case TypesHSC, RSC Right-Hand and Left-Hand Cases
Sealing OptionsHot Melt Glue
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Vertical case discharge, affordable

SpeedUp to 20 cpm
Case TypesHSC, RSC, All Flaps Meet
Sealing OptionsHot Melt Glue
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Servo-enhanced

SpeedUp to 40 cpm
Case Types HSC, RSC, Tablock, All Flaps Meet
Sealing OptionsHot Melt Glue, Tape
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Oversized cases

SpeedUp to 35 cpm
Case TypesHSC, RSC, AFM, Tablock
Sealing OptionsHot Melt Glue, Tape
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Jumbo cases with interlocking bottoms

SpeedUp to 8 cpm
Case TypesRSC or HSC with Interlocking Bottom Flaps
Sealing OptionsInterlocked Flaps
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Various models and speeds available

SpeedUp to 40 cpm
Case TypesTablock
Sealing OptionsHot Melt Glue, Tape
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What Kind of Case Erector Does Your Business Need?

Wayne Automation’s WCE Case Erector machine.Businesses that depend on reliable packaging to get products to their customers can benefit from prioritizing their end-of-line processes. If erecting cases manually plays a big part in your business operations and you’re struggling to keep up with demand, then investing in an automatic case erector makes sense.

Wayne Automation offers several case erectors based on your packaging needs and required speeds. The kind of case erector you need will depend on:

  • Which case sizes and styles your company uses
  • The case orientation (right- or left-hand)
  • Your speed requirements

Our professional team is here to help you decide on the right case erector or carton erector for your particular needs based on your current and anticipated demand.

Benefits of Using an Automatic Case Erector

Wayne Automation’s WMCE Case Erector machine.Case erectors have many benefits, but not all machinery is created equal.

When choosing a high-speed case erector for your packing process, it’s important to consider both assembly speed and how well the machine handles the materials you work with. The most effective equipment prepares products for shipping with maximum efficiency and quality.

Wayne Automation makes fast and reliable end-of-line processes achievable with our wide range of automatic case erectors, large box case erectors, and other packaging machines. We design and optimize our equipment to deliver a variety of benefits:

  • Robust and reliable speed. Keep your packaging system moving as efficiently as possible (our box erectors can handle anywhere from eight to 75 cases per minute).
  • Seamless changeover of case sizes. Respond quickly to shifting packing priorities in less time and with less material waste.
  • Compact machinery footprint. Wayne brings world-class engineering into your operation even when space is limited.
  • Easy to use and maintain. We equip workers with simple, seamless Human-Machine Interfaces (HMIs) and auxiliary safety features to protect them around fast-moving erector machines.
  • Specialized equipment options. Our team delivers even more packing solutions to manufacturers by allowing them to select specialty models for oversize and tablock cases.
  • Reduced costs. By reducing the need for manual labor, our packaging equipment helps cut costs. In addition, our equipment provides consistent operation and quality to minimize packaging errors, resulting in less waste as material costs continue to rise.

Wayne Automation’s box erecting machines are efficient, reliable, safe, and consistently deliver quality results. Combined with our dependable and expert support, our equipment has become the packaging equipment of choice for businesses in many industries.

If you’re actively comparing case erector options, you should download our FREE Ultimate Guide to Case Erectors.

This ebook is a detailed guide on the many different aspects, models, and benefits of case erectors to help you select the right machine for your application.


Case Erector FAQs

If you have questions about using case erecting machines–we have your answers here! Here are a few frequently asked questions (FAQs) we get from our customers:

1. What kind of case erecting equipment do I need?

Wayne Automation’s MOD B Case Erector machine.Wayne Automation offers several automatic cardboard box case erectors, each capable of achieving exceptional efficiency and consistent quality.

For example, large-volume manufacturers and distributors usually need high-speed case erectors. However, we also offer machines for oversized cases or companies that need various speeds. Our team helps you choose the right equipment to meet your goals.

2. Where can I set up a case erecting machine?

A case erecting machine can be set up in manufacturing and packaging facilities, warehouses, distribution centers, or fulfillment centers in various industries, including food and beverage, pharmaceuticals, consumer goods, e-commerce, and more.

It’s important to ensure that the space where the machine will be set up has enough room for the necessary operations and is equipped with the appropriate infrastructure, such as power supply and conveyor systems. Additionally, the machine should be placed in an area that allows for easy access for maintenance and operation.

3. How will introducing automation impact my workers’ safety?

Wayne’s partners have come to appreciate that by investing in one of our case erector machines, they’re helping improve the safety of their packing process and work environment.

Every carton erector machine and every case top sealer we produce is made with LEXAN® Safety Doors and Allen Bradley Anti-Intrusion Switches. These features allow you full visuals of our machines’ operation.

We take pride in our machines’ solid exterior and robust technology, and we always look to ensure a safe environment for your people and your workplace. With our on-site training and support, your staff is always equipped with the knowledge and skills to properly handle our machinery.

See a Wayne Case Erector in Action!

 

This video features the Wayne Large Range Vertical Case Erector (WLRV-CE). The WLRV model delivers precision, speed, and efficiency to manufacturers who need to handle a wide range of case sizes.

The machine operates with the precision of servo motors and offers fully automated changeovers.

Let Us Help You Design a Custom Setup

Wayne Automation’s case erectors give you the competitive edge you need to meet demand and safely scale your business while reducing costs. To learn more about us, our machines, our service, and how a case erector can be used to support your business, contact us today!

Customer Stories

25

Years Of experience

// Beverage Packaging

CSD Copackers Slashes Labor Costs

CSD Copackers, a small contract packer for soda pop and syrup, incorporated a Wayne Automation case erector, 4/6 pack carrier inserter, and case sealer into their process, saving space and labor while improving conditions for employees and customers.

1
Challenge

End of line packaging processes were done by hand, including erecting boxes, partitions, and sealing boxes.

2
Solution

Wayne Automation built and installed a case erector, 4/6 pack carrier inserter, and hot-melt glue case-sealer.

Let Us Help You Design a Custom Setup

Wayne Automation has partnered with many companies in the Food and Beverage, Chemical and Petroleum, and Household/Personal Care Products industries.
To learn more about us, our machines, our service, and how a case erector can be used to support your business, contact us today!

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