Logging into a packaging machine shouldn’t feel like cracking a safe. Traditional passwords and PINs slow things down, get shared too easily, and often don’t offer adequate security. That’s why KeyGuard Control© is now standard on all Wayne Automation machines—giving operators quick, secure access while keeping unauthorized hands out.
The Problem with Traditional Machine Access
Industrial packaging environments move fast. Whether you’re sealing cases, inserting partitions, or erecting cartons, there’s no time for slow logins or security gaps. But many production lines still rely on outdated access methods:
- Shared Passwords: Easy to forget, difficult to track, and often written down where anyone can find them.
- Manual Logins: Typing credentials on an HMI login screen slows operations, especially if gloves or protective gear make it difficult.
- Overly Broad Access: Without role-based permissions, any user can make critical adjustments, risking downtime and product damage. Without traceability, who changed what, when, and why remains unclear, complicating troubleshooting.
KeyGuard Control solves these issues by eliminating password dependence and providing secure, role-based access.
What Is KeyGuard Control?
KeyGuard Control is a smarter way to handle machine access. Instead of relying on passwords, it uses an RFID machine login system that assigns each operator a unique RFID key fob. This fob grants role-based access, meaning line workers, supervisors, and maintenance teams each get the exact permissions they need—nothing more, nothing less.
The technology does away with password hassles and boosts security, making sure only the right people can change machine settings.
How It Works: Step-by-Step
- Tap to Log In: Operators scan their RFID for login on packaging machines by holding their fob near the machine’s reader.
- Instant Verification: The system checks user credentials and grants appropriate access within seconds.
- Role-Based Control: Operators can run the machine, but only supervisors and technicians can adjust settings.
- Automatic Logouts: Machines automatically log out inactive users to prevent unauthorized access.
- Audit-Ready Tracking: Every login and adjustment is logged for compliance and security.
This process ensures seamless and secure machine access, minimizing downtime and human error.
Maximizing ROI with KeyGuard Control
The features on your automated industrial packaging equipment should improve efficiency and security, but what about the bottom line? KeyGuard Control delivers measurable returns by optimizing machine access.
Food & Beverage: Preventing Waste & Increasing Efficiency
Wayne Automation specializes in high-quality automated packaging equipment for food and beverage industries, where precision and consistency drive profitability. A single incorrect machine setting can scrap entire production runs, inflate costs, and delay shipments, all of which cut into the bottom line. Forgotten passwords and unauthorized adjustments further compound the issue. KeyGuard Control prevents these disruptions by ensuring only authorized personnel can modify critical settings.
Petrochemical Industry: Enhancing Safety & Compliance
In the petrochemical sector, noncompliance with safety regulations can result in catastrophic fines that run into the millions. Regulatory bodies impose strict guidelines to prevent hazardous leaks, equipment failures, and environmental violations, and any deviation can lead to severe financial penalties, production shutdowns, and reputational damage. KeyGuard Control strengthens security by restricting RFID login on packaging machines to only authorized persons, preventing costly errors and regulatory breaches.
FAQs About KeyGuard Control
What if an operator loses their RFID key fob?
A supervisor can instantly deactivate the lost fob and issue a new one, ensuring security without interrupting production.
Does this feature slow down workflows?
Not at all. Operators scan their key fob in seconds, significantly faster than typing in a password.
What about existing Wayne machines?
Wayne Automation offers upgrade solutions for customers with older models to integrate KeyGuard Control into their current systems.
Can I track changes and see who made them?
Yes, the system records user activity, machine status, and all parameter changes, including their before-and-after values.
Upgrade Your Packaging Line with KeyGuard Control
Better security, faster logins, and no more forgotten passwords—KeyGuard Control is changing how packaging machines are accessed. It’s now included on every new Wayne Automation machine, so you get these benefits from day one.
Want to see how it works in your operation? Contact us today and experience KeyGuard Control in action.
